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Preventive Maintenance Scheduler for Owner Operators

Track service intervals by odometer and the annual DOT inspection by date, with projected due dates.

Your Truck

Miles per week is used to estimate the calendar date each service will come due.

Annual DOT Inspection

Every commercial motor vehicle needs a periodic inspection at least every 12 months (49 CFR 396.17). It is based on the date, not mileage.

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Engine Oil & Filter

Rough shop cost $250–$400. It varies by shop and region, so get a quote.

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Fuel Filter

Rough shop cost $150–$250. It varies by shop and region, so get a quote.

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Air Filter

Rough shop cost $80–$150. It varies by shop and region, so get a quote.

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Transmission Service

Rough shop cost $300–$600. It varies by shop and region, so get a quote.

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Differential Service

Rough shop cost $200–$400. It varies by shop and region, so get a quote.

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Coolant Flush

Rough shop cost $150–$300. It varies by shop and region, so get a quote.

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DPF Cleaning

Rough shop cost $400–$700. It varies by shop and region, so get a quote.

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Brake Inspection

Rough shop cost $100–$200. It varies by shop and region, so get a quote.

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Brake Reline

Rough shop cost $800–$1,500. It varies by shop and region, so get a quote.

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Wheel Bearing Repack

Rough shop cost $300–$600. It varies by shop and region, so get a quote.

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5th Wheel Lubrication

Rough shop cost $50–$100. It varies by shop and region, so get a quote.

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Tire Rotation

Rough shop cost $100–$200. It varies by shop and region, so get a quote.

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Alignment Check

Rough shop cost $150–$300. It varies by shop and region, so get a quote.

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Intervals are typical starting points, not manufacturer specs — modern engines with extended-drain oil and severe-duty use can differ a lot. Change any interval to match your engine maker's schedule. Your entries are saved in this browser only.

Status Legend

On schedule (> 5,000 mi)
Due soon (< 5,000 mi)
Overdue
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Have questions about using our preventive maintenance scheduler? All our tools are free to use with no registration required. Save your inputs locally and come back anytime.

How often does a semi truck need preventive maintenance?

A commercial truck needs maintenance on three schedules at once: daily pre-trip and post-trip checks, service by mileage or time (oil, filters, grease), and the annual federal inspection. FMCSA requires an inspection at least once every 12 months, covering brakes, steering, lights, tires and other safety parts. Keep the inspection report for 14 months from the date of the inspection.

  1. Do a pre-trip and post-trip check every day the truck runs. Check brakes, lights, tires and coupling devices.
  2. Follow your engine maker's service schedule for oil, filters and fluids. This varies by engine and duty cycle.
  3. Book the annual federal inspection every 12 months per truck, and keep the report on file.
  4. Track mileage-based items like brakes and tires apart from calendar items like the annual inspection. They run on different clocks.
  5. Keep maintenance records for 1 year where the truck is housed or maintained, and for 6 months after it leaves your control (49 CFR 396.3).
The three overlapping maintenance clocks
ClockFrequencyRule
Pre-trip / post-trip inspectionEvery day of operation49 CFR 396.13, 396.11
Manufacturer service intervalsBy mileage or engine hours, varies by engineSet by the manufacturer, not federal law
Periodic (annual) inspectionAt least once every 12 months, per vehicle49 CFR 396.17

Mileage-based service intervals (oil changes, filters) are set by each engine manufacturer and vary by engine family and duty cycle, so follow your truck's own service manual for those rather than a generic number.

Last reviewed October 2026. Sources: eCFR: 49 CFR 396.17, Periodic inspection; eCFR: 49 CFR 396.3, Inspection, repair and maintenance records; eCFR: 49 CFR 396.21, Periodic inspection report.

Frequently Asked Questions - Preventive Maintenance Scheduler

How often should I service a semi-truck?
Oil and filter intervals are set by your engine manufacturer and vary by engine family and duty cycle, so follow your truck's own service manual rather than a generic number. Separately, FMCSA requires a periodic inspection of brakes, steering, lighting, tires and other safety systems at least once every 12 months (49 CFR 396.17), tracked by date, not mileage.
What does a preventive maintenance checklist typically include?
Oil and filter changes, tire rotation and pressure checks, brake inspection, fluid checks (coolant, transmission, differential), air, fuel and DEF filters, lights, belts, hoses, and alignment. Keeping a maintenance log for all of it supports both reliability and your DOT inspection records.
How much should I budget for truck maintenance per mile?
ATRI's 2026 Operational Costs of Trucking report put the 2025 industry average at roughly $0.40 per mile for repair and maintenance, plus roughly $0.05 per mile for tires. A newer truck under warranty commonly runs below that, and an older truck above it, so budget from your own repair history and keep a reserve for unplanned repairs rather than relying on an industry average alone.
Can I do my own truck maintenance, or do I need a certified mechanic?
Basic items like oil changes, filters and lights are commonly done by owner-operators themselves. Complex systems like brakes, the engine or the transmission are generally safer and often legally necessary to have done by a qualified mechanic. Keep records of any maintenance you do yourself, since you'll need them for a DOT inspection or audit.
How long do I have to keep truck maintenance and inspection records?
Keep maintenance records for 1 year where the truck is housed or maintained, and for 6 months after it leaves your control (49 CFR 396.3). Keep each periodic inspection report for 14 months from the date of the inspection (49 CFR 396.21). Many owner-operators keep them longer, since they help when you sell the truck or face an audit.

Terms explained in the Preventive Maintenance Scheduler